The Benefits of Using Digital vs. Screen Printing for Custom Shirts

When it comes to creating custom shirts, the choice of printing method is crucial. Two popular techniques are digital printing and screen printing. Each method has its advantages and disadvantages, so it’s important to weigh the benefits of digital vs. screen printing before making a decision. This article will provide a comprehensive comparison of these two techniques to help you determine the best option for your custom shirt needs.

Cost-effectiveness

Digital Printing

Small Quantities: For small orders of up to 50 shirts, digital printing is cost-effective, as there are no setup fees or screens to create.

No Minimums: Unlike screen printing, which requires a minimum order quantity, digital printing allows you to order any number of shirts without additional charges.

Screen Printing

Large Quantities: Screen printing becomes more cost-effective for large orders of over 50 shirts, as the setup costs are spread out over a greater number of garments.

Bulk Discounts: Screen printing companies often offer discounts for larger orders, further reducing the unit cost per shirt.

Print Quality

Digital Printing

Photographic Quality: Digital printing uses high-resolution inks that create crisp, detailed images with vibrant colors.

Suitable for Complex Designs: Digital printing can handle intricate designs with fine details, making it ideal for reproducing photographs or artwork.

Screen Printing

Bold and Vibrant Colors: Screen printing produces solid, opaque colors that stand out well against the fabric.

Durable Results: Screen-printed inks penetrate the fabric, resulting in durable designs that can withstand washing and wear.

Versatility

Digital Printing

Variety of Fabrics: Digital printing can print on a wide range of fabrics, including cotton, polyester, and blends.

Full-Color Printing: Digital printing allows for full-color designs, including gradients, shadows, and complex color combinations.

Screen Printing

Limited Fabric Selection: Screen printing is best suited for cotton fabrics or fabric blends with a high cotton content.

Traditional Color Palettes: Screen printing typically uses limited color palettes, as each color requires a separate screen.

Production Time

Digital Printing

Fast Turnaround: Digital printing machines can produce shirts quickly, with turnaround times often measured in days.

No Drying Time: Digitally printed shirts are ready to wear immediately, as the inks dry instantly.

Screen Printing

Longer Turnaround: Screen printing requires more setup time, including creating screens and curing the inks, which can lead to longer production times.

Drying Time: Screen-printed shirts need time to cure and dry before they can be handled, adding to the production lead time.